A customer-centric India-Japan joint venture at Noida (NCR), Chennai, Gujarat โ manufacturing world-class automotive control cables to international specifications with Japanese technology and Indian expertise.
Dawnsun Kyosei Engineering Pvt. Ltd. an Indo-Japanese Joint Venture company is a high end new technology enterprise, integrated with superior technical design, world's best practices in processing and manufacturing, to achieve utmost customer delight.
The Joint Venture enhances opportunities for customers to receive cost effective design & engineered appreciation from the very talented, experienced and client focused companies.
State-of-the-art facilities and machines from Japan are being replicated in India โ with Quality Assurance Systems designed for POKA YOKE and various testing facilities to ensure reliability and adequacy of all products.
The plant is strategically located at the well-developed industrial area, having a favorable geographical and talent resources advantages.
The companies specialize in manufacturing of exhaustive range of Control Cables, by accumulated, rich experiences and technical resources. The corporation is fully prepared with its completely updated, leading technology, to face the challenges of worldwide market, sustaining competitive position, ahead of the markets.
The company focuses on high end new technologies as the key to have cutting edge quality, and aspire to be a world class leader in technology, service & concept.
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Well-equipped laboratory to conduct different test needed for static and dynamic rubber parts, to achieve specific stringent properties required by Italian, Japanese & other international standards.
TOTAL SOLUTIONS FOR ECONOMIC PRODUCTION OF HIGH QUALITY POLYMER PARTS
TOTAL SOLUTIONS FOR ECONOMIC PRODUCTION OF HIGH QUALITY POLYMER PARTS FOR FOLLOWING POLYMERS
| S.No | Category | Test Name | Test Machine | Standard | Remarks | Report |
|---|---|---|---|---|---|---|
| 1 | Durability Evaluation | Endurance Testing (Body Cables) | Fatigue/Endurance Test Rig | Suzuki std. | Assembled as per Japenese specification | Test Report |
| 2 | Endurance Testing (4W and 2W) and Bump Test | Universal Test Rig | JASO-T001-97 | Assembled as per Japenese specification | Test Report | |
| 3 | Inner Durability | Fatigue/Inner Durability Test M/c | Suzuki std. | Assembled as per Japenese specification | Test Report | |
| 4 | Clutch Cable Endurance Test | Endurance Test Machine | MSIL Std. | In-House | Test Report | |
| 5 | Cable Efficency test | Efficency Test Mzachine | Suzuki std. | In-House | Test Report | |
| 6 | Performance Evaluation | No Load Sliding Resistance | Load Stroke Efficiency Test M/c | JASO-F-903 75 | Assembled as per Japenese specification | Test Report |
| 7 | Load Efficiency | |||||
| 8 | Stroke Loss | |||||
| 9 | Sliding Friction | Push-Pull Gauge | JASO-F-903 75 | Imada | Test Report | |
| 10 | Outer Compression Test | Compression Test Rig | Customer requirement | In-House | Test Report | |
| 11 | Outer Flaxibility Test | SAG Test | Suzuki Requirement | In-House | Test Report | |
| 12 | Strength Evaluation | Inner Breaking Load | Digital U.T.M. Machine-02 Nos. | JASO-F-903 75 JASO-T001-97 | Presto | Test Report |
| 13 | Inner Elongation (a. Total b. Permanent c. Elastic) | |||||
| 14 | Pull-off Load of cable End | |||||
| 15 | Pull-off Load of casing cap | |||||
| 16 | Environmental Impact | Salt Spray test | SST Chamber | JIS-Z-2371 (ASTM B317) | Presto | Test Report |
| 17 | Dust Spray Test | Dust Spray Chamber | Customer requirement | Assembled | Test Report | |
| 18 | Dimensional Evaluation | Typical dimensions checking | Profile Projector | โ | Banbros | Inspection Report |
| 19 | Plating Thickness checking | Plating Thickness Tester | โ | Elektro Physik | Inspection Report | |
| 20 | Height Checking | Surface Plate with Height Gauge | โ | Luthra Mitutoyo | Inspection Report | |
| 21 | Internal Dia. Checking | Standard Pins | โ | AIIS | Inspection Report | |
| 22 | Outer Dia. and Depth checking | Digital Vernier Caliper | โ | Mitotoyo | Inspection Report | |
| 23 | Outer Dia. Checking (Precisional) | Digital Micrometer | โ | Mitotoyo | Inspection Report | |
| 24 | Performance Evaluation | Outer Buckling Test | Buckling Load Testing Machine | โ | SS Instrument | Inspection Report |
| 25 | Endurance Testing | Hour Meter Endurance Testing Rig | Customer requirement | In-House | Inspection Report | |
| 26 | Speedoinner Torque testing | Torque Tester | Customer requirement | SS Instrument | Inspection Report | |
| 27 | Light Condition | Lux Meter | โ | Kohseimitsu | โ | |
| 28 | Endurance Test | Endurance Testing Rig (KIAL) | Customer requirement | SS Instrument | Inspection Report | |
| 29 | ELV | Identification of Trivalent and Haxavalent Plating | Spot Test (Method) | Customer requirement | Inhouse | Inspection Report |
| 30 | Hardness (HRA, HRB, HRC) | Rockwell Hardness Tester | Customer requirement | Rockwell Testing Aids | Inspection Report | |
| 31 | Dehydroganation Verification | Peraffin Based Chemical Method | Customer requirement | Inhouse | Inspection Report | |
| 32 | Extreme Temp | Endurance in Extreme Temperatures | Hot & Cold Chamber | Customer requirement | Inhouse | Inspection Report |