Dawnsun Kyosei Engineering | Automotive Control Cables India

About DKEPL

Japanese Technology — Indian Expertise

Dawnsun Kyosei Engineering Pvt. Ltd. an Indo-Japanese Joint Venture company is a high end new technology enterprise, integrated with superior technical design, world's best practices in processing and manufacturing, to achieve utmost customer delight.

The Joint Venture enhances opportunities for customers to receive cost effective design & engineered appreciation from the very talented, experienced and client focused companies.

State-of-the-art facilities and machines from Japan are being replicated in India — with Quality Assurance Systems designed for POKA YOKE and various testing facilities to ensure reliability and adequacy of all products.

Product Range

Push Pull Cables, Pull Cables, Clutch Lever Cables, Throttle Lever Cables for automotive and agricultural applications.

JV Partner

Kyosei Japan — globally renowned for control cables with plants in Japan, China, Indonesia & USA.

ESTABLISHED 2013

Infrastructure

World-Class Manufacturing & Testing Facilities

Well-equipped laboratory to conduct different test needed for static and dynamic rubber parts, to achieve specific stringent properties required by Italian, Japanese & other international standards.

Advanced Testing Laboratory
Air Testing Machine
Profile Projector Machine
Universal Testing Machine
Raw Material & Rubber Compound In House Testing Facilities
Product Development in House Tooling Facility
Automatic Carbon Weighing Plant
Oil Weighing Equipment
Innovative Automation at various operations with KAIZON sensitive improvements

TOTAL SOLUTIONS FOR ECONOMIC PRODUCTION OF HIGH QUALITY POLYMER PARTS

Well equipped laboratory to conduct different test needed for static and dynamic rubber parts, to achieve specific stringent properties required by Italian, Japanese & other international standards.
High Quality optimized moulds maintained by processes of spark erosion, wire cut, c&c milling &turning in a well-equipped in-house tool room.
Innovative compounding concepts where new ideas are implemented in hands on & process adapted way in plants mixing facility.
Automatic weighing plant ensures Pokayoke from inception stage at chemical compounding level.
Service & Practical training forms the basis of effective production
Advanced Technology Automated Machines
Injection Moulding
Compression Moulding
Transfer Moulding

TOTAL SOLUTIONS FOR ECONOMIC PRODUCTION OF HIGH QUALITY POLYMER PARTS FOR FOLLOWING POLYMERS

HNBR
Nitrile
Neoprene
Silicone
Viton
EPDM
Polyacrylic
Natural

S.No	Category	Test Name	Test Machine	Standard	Remarks	Report
1	Durability Evaluation	Endurance Testing (Body Cables)	Fatigue/Endurance Test Rig	Suzuki std.	Assembled as per Japenese specification	Test Report
2		Endurance Testing (4W and 2W) and Bump Test	Universal Test Rig	JASO-T001-97	Assembled as per Japenese specification	Test Report
3		Inner Durability	Fatigue/Inner Durability Test M/c	Suzuki std.	Assembled as per Japenese specification	Test Report
4		Clutch Cable Endurance Test	Endurance Test Machine	MSIL Std.	In-House	Test Report
5		Cable Efficency test	Efficency Test Mzachine	Suzuki std.	In-House	Test Report
6	Performance Evaluation	No Load Sliding Resistance	Load Stroke Efficiency Test M/c	JASO-F-903 75	Assembled as per Japenese specification	Test Report
7		Load Efficiency
8		Stroke Loss
9		Sliding Friction	Push-Pull Gauge	JASO-F-903 75	Imada	Test Report
10		Outer Compression Test	Compression Test Rig	Customer requirement	In-House	Test Report
11		Outer Flaxibility Test	SAG Test	Suzuki Requirement	In-House	Test Report
12	Strength Evaluation	Inner Breaking Load	Digital U.T.M. Machine-02 Nos.	JASO-F-903 75 JASO-T001-97	Presto	Test Report
13		Inner Elongation (a. Total b. Permanent c. Elastic)
14		Pull-off Load of cable End
15		Pull-off Load of casing cap
16	Environmental Impact	Salt Spray test	SST Chamber	JIS-Z-2371 (ASTM B317)	Presto	Test Report
17		Dust Spray Test	Dust Spray Chamber	Customer requirement	Assembled	Test Report
18	Dimensional Evaluation	Typical dimensions checking	Profile Projector	—	Banbros	Inspection Report
19		Plating Thickness checking	Plating Thickness Tester	—	Elektro Physik	Inspection Report
20		Height Checking	Surface Plate with Height Gauge	—	Luthra Mitutoyo	Inspection Report
21		Internal Dia. Checking	Standard Pins	—	AIIS	Inspection Report
22		Outer Dia. and Depth checking	Digital Vernier Caliper	—	Mitotoyo	Inspection Report
23		Outer Dia. Checking (Precisional)	Digital Micrometer	—	Mitotoyo	Inspection Report
24	Performance Evaluation	Outer Buckling Test	Buckling Load Testing Machine	—	SS Instrument	Inspection Report
25		Endurance Testing	Hour Meter Endurance Testing Rig	Customer requirement	In-House	Inspection Report
26		Speedoinner Torque testing	Torque Tester	Customer requirement	SS Instrument	Inspection Report
27		Light Condition	Lux Meter	—	Kohseimitsu	–
28		Endurance Test	Endurance Testing Rig (KIAL)	Customer requirement	SS Instrument	Inspection Report
29	ELV	Identification of Trivalent and Haxavalent Plating	Spot Test (Method)	Customer requirement	Inhouse	Inspection Report
30		Hardness (HRA, HRB, HRC)	Rockwell Hardness Tester	Customer requirement	Rockwell Testing Aids	Inspection Report
31		Dehydroganation Verification	Peraffin Based Chemical Method	Customer requirement	Inhouse	Inspection Report
32	Extreme Temp	Endurance in Extreme Temperatures	Hot & Cold Chamber	Customer requirement	Inhouse	Inspection Report