1 | Durability Evaluation |
Endurance Testing (Body Cables) |
Fatigue/Endurance Test Rig | Suzuki std. | Assembled as per Japenese specification | Test Report |
2 | Endurance Testing (4W and 2W) and Bump Test | Universal Test Rig | JASO-T001-97 | Assembled as per Japenese specification | Test Report | |
3 | Inner Durability | Fatigue/Inner Durability Test M/c | Suzuki std. | Assembled as per Japenese specification | Test Report | |
4 | Clutch Cable Endurance Test | Endurance Test Machine | MSIL Std. | In-House | Test Report | |
5 | Cable Efficency test | Efficency Test Mzachine | Suzuki std. | In-House | Test Report | |
6 | Performance Evaluation | No Load Sliding Resistance | Load Stroke Efficiency Test M/c | JASO-F-903 75 | Assembled as per Japenese specification | Test Report |
7 | Load Efficiency | |||||
8 | Stroke Loss | |||||
9 | Sliding Friction | Push-Pull Gauge | JASO-F-903 75 | Imada | Test Report | |
10 | Outer Compression Test | Compression Test Rig | Customer requirement | In-House | Test Report | |
11 | Outer Flaxibility Test | SAG Test | Suzuki Requirement | In-House | Test Report | |
12 | Strength Evaluation | Inner Breaking Load | Digital U.T.M. Machine-02 Nos. |
JASO-F-903 75 JASO-T001-97 |
Presto | Test Report |
13 |
Inner Elongation a. Total elongation b. Permanent elongation c. Elastic elongation |
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14 | Pull-off Load of cable End | |||||
15 | Pull-off Load of casing cap | |||||
16 | Environmental Impact | Salt Spray test | SST Chamber | JIS-Z-2371 (ASTM B317) | Presto | Test Report |
17 | Dust Spray Test | Dust Spray Chamber | Customer requirement | Assembled | Test Report | |
18 | Dimensional Evaluation | Typical dimensions checking | Profile Projector | -- | Banbros | Inspection Report |
19 | Plating Thickness checking | Plating Thickness Tester | -- | Elektro Physik | Inspection Report | |
20 | Height Checking | Surface Plate with Height Gauge | -- |
Luthra Mitutoyo |
Inspection Report | |
21 | Internal Dia. Checking | Standard Pins | -- | AIIS | Inspection Report | |
22 | Outer Dia. and Depth checking | Digital Vernier Caliper | -- | Mitotoyo | Inspection Report | |
23 | Outer Dia. Checking (Precisional) | Digital Micrometer | -- | Mitotoyo | Inspection Report | |
24 | Performance Evaluation | Outer Buckling Test | Buckling Load Testing Machine | -- | SS Instrument | Inspection Report |
25 | Endurance Testing | Hour Meter Endurance Testing Rig | Customer requirement | In-House | Inspection Report | |
26 | Speedoinner Torque testing | Torque Tester | Customer requirement | SS Instrument | Inspection Report | |
27 | Light Condition | Lux Meter | -- | Kohseimitsu | - | |
28 |
Hardness (HRA, HRB, HRC) |
Rockwell Hardness Tester | Customer requirement | Rockwell Testing Aids | Inspection Report | |
29 | Endurance Test | Endurance Testing Rig (KIAL) | Customer requirement | SS Instrument | Inspection Report | |
30 | ELV | Identification of Trivalent and Haxavalent Plating | Spot Test (Method) | Customer requirement | Inhouse | Inspection Report |
31 | Dehydroganation Verification | Peraffin Based Chemical Method | Customer requirement | Inhouse | Inspection Report | |
32 | Extreme Temp. | Endurance in Extreme Temperatures | Hot & Cold Chamber | Customer requirement | Inhouse | Inspection Report |
1 | Endurance Testing | Hour Meter Endurance Testing Rig | In-House | |
2 | Inner Durability | Fatigue/Inner Durability Test M/c | Assembled as per Japenese specification | |
3 |
Endurance Testing (Body Cables) |
Fatigue/Endurance Test Rig | Assembled as per Japenese specification | |
4 | Speedoinner Torque testing | Torque Tester | SS Instrument | |
5 |
Inner Breaking Load ,2.Inner Elongation a. Total elongation b. Permanent elongation c. Elastic elongation 3.Pull-off Load of cable End 4.Pull-off Load of casing cap |
Digital U.T.M. Machine-02 Nos. | Presto | |
6 |
Hardness (HRA, HRB, HRC) |
Rockwell Hardness Tester | Rockwell Testing Aids | |
7 | Endurance Test | Endurance Testing Rig (KIAL) | SS Instrument | |
8 | Endurance Testing (4W and 2W) and Bump Test | Universal Test Rig | Assembled as per Japenese specification | |
9 | Salt Spray test | SST Chamber | Presto | |
10 | Typical dimensions checking | Profile Projector | Banbros | |
11 | Outer Buckling Test | Buckling Load Testing Machine | SS Instrument | |
12 | 1.No Load Sliding Resistance 2.Load Efficiency 3.Stroke Loss | Load Stroke Efficiency Test M/c | Assembled as per Japenese specification | |
13 | Outer Compression Test | Compression Test Rig | In-House | |
14 | Clutch Cable Endurance Test | Endurance Test Machine | In-House | |
15 | Cable Efficency test | Efficency Test Mzachine | In-House | |
16 | Dust Spray Test | Dust Spray Chamber | Assembled | |
17 | Outer Flaxibility Test | SAG Test | In-House | |
18 | Height Checking | Surface Plate with Height Gauge |
Luthra Mitutoyo |
1 | Durability Evaluation |
Endurance Testing (Body Cables) |
Fatigue/Endurance Test Rig | Suzuki std. | Assembled as per Japenese specification | Test Report | ||
2 | Endurance Testing (4W and 2W) and Bump Test | Universal Test Rig | JASO-T001-97 | Assembled as per Japenese specification | Test Report | |||
3 | Clutch Cable Endurance Test | Endurance Test Machine | MSIL Std. | In-House | Test Report | |||
4 | Cable Efficency test | Efficency Test Mzachine | Suzuki std. | In-House | Test Report | |||
5 | Inner Durability | Fatigue/Inner Durability Test M/c | Suzuki std. | Assembled as per Japenese specification | Test Report | |||
6 | Performance Evaluation | No Load Sliding Resistance | Load Stroke Efficiency Test M/c | JASO-F-903 75 | Assembled as per Japenese specification | Test Report | ||
7 | Load Efficiency | |||||||
8 | Stroke Loss | |||||||
9 | Sliding Friction | Push-Pull Gauge | JASO-F-903 75 | Imada | Test Report | |||
10 | Outer Compression Test | Compression Test Rig | Customer requirement | In-House | Test Report | |||
11 | Outer Flaxibility Test | SAG Test | Suzuki Requirement | In-House | Test Report | |||
12 | Strength Evaluation | Inner Breaking Load | Digital U.T.M. Machine-02 Nos. |
JASO-F-903 75 JASO-T001-97 |
Presto | Test Report | ||
13 |
Inner Elongation a. Total elongation b. Permanent elongation c. Elastic elongation |
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14 | Pull-off Load of cable End | |||||||
15 | Pull-off Load of casing cap | |||||||
16 | Strength Evaluation | Breaking Load | Tensile Testing Machine |
JASO-F-903 75 JASO-T001-97 |
SS Instrument | Test Report | ||
17 | Pull-off Load of cable End | |||||||
18 | Pull-off Load of casing cap | |||||||
19 | Environmental Impact | Salt Spray test | SST Chamber | JIS-Z-2371 (ASTM B317) | Presto | Test Report | ||
20 | Dust Spray Test | Dust Spray Chamber | Customer requirement | Assembled | Test Report | |||
21 | Dimensional Evaluation | Typical dimensions checking | Profile Projector | -- | Banbros | Inspection Report | ||
22 | Plating Thickness checking | Plating Thickness Tester | -- | Elektro Physik | Inspection Report | |||
23 | Height Checking | Surface Plate with Height Gauge | -- |
Luthra Mitutoyo |
Inspection Report | |||
24 | Visual checking | Magnifying Glass | -- | Banbros | Inspection Report | |||
25 | Internal Dia. Checking | Standard Pins | -- | AIIS | Inspection Report | |||
26 | Outer Dia. and Depth checking | Digital Vernier Caliper | -- | Mitotoyo | Inspection Report | |||
27 | Angular/Degree Checking | Bevel Protector | -- | Mitotoyo | Inspection Report | |||
28 | Radius Checking | Radius Gauge | -- | Mitotoyo | Inspection Report | |||
29 | Thread Pitch Checking | Thread Pitch Gauge | -- | Mitotoyo | Inspection Report | |||
30 | Outer Dia. Checking (Precisional) | Digital Micrometer | -- | Mitotoyo | Inspection Report | |||
31 | Gloss | Gloss Meter | Customer requirement | Samsonic | Inspection Report | |||
32 | Performance Evaluation | Outer Buckling Test | Buckling Load Testing Machine | -- | SS Instrument | Inspection Report | ||
33 | Endurance Testing | Hour Meter Endurance Testing Rig | Customer requirement | In-House | Inspection Report | |||
34 | Torque | Torque Wrench Tester | Customer requirement | Samsonic | Inspection Report | |||
35 | Speedoinner Torque testing | Torque Tester | Customer requirement | SS Instrument | Inspection Report | |||
36 | Light Condition | Lux Meter | -- | Kohseimitsu | - | |||
37 |
Hardness (HRA, HRB, HRC) |
Rockwell Hardness Tester | Customer requirement | Rockwell Testing Aids | Inspection Report | |||
38 | Endurance Test | Endurance Testing Rig (KIAL) | Customer requirement | SS Instrument | Inspection Report | |||
39 | ELV | Identification of Trivalent and Haxavalent Plating | Spot Test (Method) | Customer requirement | Inhouse | Inspection Report | ||
40 | Dehydroganation Verification | Peraffin Based Chemical Method | - | Customer requirement | Inhouse | Inspection Report | ||
The following Person is authorized for doing the testing. | ||||||||
Name | Qualification | Skill | Experience | |||||
Ankur kumar | B. TECH, MECHANICAL |
1. Cable setting on Rig, Perform the test on all above mentioned equipments,cable performance recording and monitoring the test. 2. Test report preparation. |
2 Years |