Testing

Testing Detail New Updated

1 Durability Evaluation Endurance Testing
(Body Cables) 		Fatigue/Endurance Test Rig Suzuki std. Assembled as per Japenese specification Test Report
2 Endurance Testing (4W and 2W) and Bump Test Universal Test Rig JASO-T001-97 Assembled as per Japenese specification Test Report
3 Inner Durability Fatigue/Inner Durability Test M/c Suzuki std. Assembled as per Japenese specification Test Report
4 Clutch Cable Endurance Test Endurance Test Machine MSIL Std. In-House Test Report
5 Cable Efficency test Efficency Test Mzachine Suzuki std. In-House Test Report
6 Performance Evaluation No Load Sliding Resistance Load Stroke Efficiency Test M/c JASO-F-903 75 Assembled as per Japenese specification Test Report
7 Load Efficiency
8 Stroke Loss
9 Sliding Friction Push-Pull Gauge JASO-F-903 75 Imada Test Report
10 Outer Compression Test Compression Test Rig Customer requirement In-House Test Report
11 Outer Flaxibility Test SAG Test Suzuki Requirement In-House Test Report
12 Strength Evaluation Inner Breaking Load Digital U.T.M. Machine-02 Nos. JASO-F-903 75
JASO-T001-97 		Presto Test Report
13 Inner Elongation
a. Total elongation
b. Permanent elongation
c. Elastic elongation
14 Pull-off Load of cable End
15 Pull-off Load of casing cap
16 Environmental Impact Salt Spray test SST Chamber JIS-Z-2371 (ASTM B317) Presto Test Report
17 Dust Spray Test Dust Spray Chamber Customer requirement Assembled Test Report
18 Dimensional Evaluation Typical dimensions checking Profile Projector -- Banbros Inspection Report
19 Plating Thickness checking Plating Thickness Tester -- Elektro Physik Inspection Report
20 Height Checking Surface Plate with Height Gauge -- Luthra
Mitutoyo 		Inspection Report
21 Internal Dia. Checking Standard Pins -- AIIS Inspection Report
22 Outer Dia. and Depth checking Digital Vernier Caliper -- Mitotoyo Inspection Report
23 Outer Dia. Checking (Precisional) Digital Micrometer -- Mitotoyo Inspection Report
24 Performance Evaluation Outer Buckling Test Buckling Load Testing Machine -- SS Instrument Inspection Report
25 Endurance Testing Hour Meter Endurance Testing Rig Customer requirement In-House Inspection Report
26 Speedoinner Torque testing Torque Tester Customer requirement SS Instrument Inspection Report
27 Light Condition Lux Meter -- Kohseimitsu -
28 Hardness
(HRA, HRB, HRC) 		Rockwell Hardness Tester Customer requirement Rockwell Testing Aids Inspection Report
29 Endurance Test Endurance Testing Rig (KIAL) Customer requirement SS Instrument Inspection Report
30 ELV Identification of Trivalent and Haxavalent Plating Spot Test (Method) Customer requirement Inhouse Inspection Report
31 Dehydroganation Verification Peraffin Based Chemical Method Customer requirement Inhouse Inspection Report
32 Extreme Temp. Endurance in Extreme Temperatures Hot & Cold Chamber Customer requirement Inhouse Inspection Report

Lab Machine List

1 Endurance Testing Hour Meter Endurance Testing Rig In-House
2 Inner Durability Fatigue/Inner Durability Test M/c Assembled as per Japenese specification
3 Endurance Testing
(Body Cables) 		Fatigue/Endurance Test Rig Assembled as per Japenese specification
4 Speedoinner Torque testing Torque Tester SS Instrument
5 Inner Breaking Load ,2.Inner Elongation
a. Total elongation
b. Permanent elongation
c. Elastic elongation 3.Pull-off Load of cable End 4.Pull-off Load of casing cap 		Digital U.T.M. Machine-02 Nos. Presto
6 Hardness
(HRA, HRB, HRC) 		Rockwell Hardness Tester Rockwell Testing Aids
7 Endurance Test Endurance Testing Rig (KIAL) SS Instrument
8 Endurance Testing (4W and 2W) and Bump Test Universal Test Rig Assembled as per Japenese specification
9 Salt Spray test SST Chamber Presto
10 Typical dimensions checking Profile Projector Banbros
11 Outer Buckling Test Buckling Load Testing Machine SS Instrument
12 1.No Load Sliding Resistance 2.Load Efficiency 3.Stroke Loss Load Stroke Efficiency Test M/c Assembled as per Japenese specification
13 Outer Compression Test Compression Test Rig In-House
14 Clutch Cable Endurance Test Endurance Test Machine In-House
15 Cable Efficency test Efficency Test Mzachine In-House
16 Dust Spray Test Dust Spray Chamber Assembled
17 Outer Flaxibility Test SAG Test In-House
18 Height Checking Surface Plate with Height Gauge Luthra
Mitutoyo

Testing Detail Old

1 Durability Evaluation Endurance Testing
(Body Cables) 		Fatigue/Endurance Test Rig Suzuki std. Assembled as per Japenese specification Test Report
2 Endurance Testing (4W and 2W) and Bump Test Universal Test Rig JASO-T001-97 Assembled as per Japenese specification Test Report
3 Clutch Cable Endurance Test Endurance Test Machine MSIL Std. In-House Test Report
4 Cable Efficency test Efficency Test Mzachine Suzuki std. In-House Test Report
5 Inner Durability Fatigue/Inner Durability Test M/c Suzuki std. Assembled as per Japenese specification Test Report
6 Performance Evaluation No Load Sliding Resistance Load Stroke Efficiency Test M/c JASO-F-903 75 Assembled as per Japenese specification Test Report
7 Load Efficiency
8 Stroke Loss
9 Sliding Friction Push-Pull Gauge JASO-F-903 75 Imada Test Report
10 Outer Compression Test Compression Test Rig Customer requirement In-House Test Report
11 Outer Flaxibility Test SAG Test Suzuki Requirement In-House Test Report
12 Strength Evaluation Inner Breaking Load Digital U.T.M. Machine-02 Nos. JASO-F-903 75
JASO-T001-97 		Presto Test Report
13 Inner Elongation
a. Total elongation
b. Permanent elongation
c. Elastic elongation
14 Pull-off Load of cable End
15 Pull-off Load of casing cap
16 Strength Evaluation Breaking Load Tensile Testing Machine JASO-F-903 75
JASO-T001-97 		SS Instrument Test Report
17 Pull-off Load of cable End
18 Pull-off Load of casing cap
19 Environmental Impact Salt Spray test SST Chamber JIS-Z-2371 (ASTM B317) Presto Test Report
20 Dust Spray Test Dust Spray Chamber Customer requirement Assembled Test Report
21 Dimensional Evaluation Typical dimensions checking Profile Projector -- Banbros Inspection Report
22 Plating Thickness checking Plating Thickness Tester -- Elektro Physik Inspection Report
23 Height Checking Surface Plate with Height Gauge -- Luthra
Mitutoyo 		Inspection Report
24 Visual checking Magnifying Glass -- Banbros Inspection Report
25 Internal Dia. Checking Standard Pins -- AIIS Inspection Report
26 Outer Dia. and Depth checking Digital Vernier Caliper -- Mitotoyo Inspection Report
27 Angular/Degree Checking Bevel Protector -- Mitotoyo Inspection Report
28 Radius Checking Radius Gauge -- Mitotoyo Inspection Report
29 Thread Pitch Checking Thread Pitch Gauge -- Mitotoyo Inspection Report
30 Outer Dia. Checking (Precisional) Digital Micrometer -- Mitotoyo Inspection Report
31 Gloss Gloss Meter Customer requirement Samsonic Inspection Report
32 Performance Evaluation Outer Buckling Test Buckling Load Testing Machine -- SS Instrument Inspection Report
33 Endurance Testing Hour Meter Endurance Testing Rig Customer requirement In-House Inspection Report
34 Torque Torque Wrench Tester Customer requirement Samsonic Inspection Report
35 Speedoinner Torque testing Torque Tester Customer requirement SS Instrument Inspection Report
36 Light Condition Lux Meter -- Kohseimitsu -
37 Hardness
(HRA, HRB, HRC) 		Rockwell Hardness Tester Customer requirement Rockwell Testing Aids Inspection Report
38 Endurance Test Endurance Testing Rig (KIAL) Customer requirement SS Instrument Inspection Report
39 ELV Identification of Trivalent and Haxavalent Plating Spot Test (Method) Customer requirement Inhouse Inspection Report
40 Dehydroganation Verification Peraffin Based Chemical Method - Customer requirement Inhouse Inspection Report
The following Person is authorized for doing the testing.
Name Qualification Skill Experience
Ankur kumar B. TECH, MECHANICAL 1. Cable setting on Rig, Perform the test on all above mentioned equipments,cable performance recording and monitoring the test.
2. Test report preparation. 		2 Years

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